SERVICES
1. Preparation of Detailed Project Report for Sugar Plants, Power Plants, Distillery, Etc., deals with the following:
Introduction
- The general trend in the industry.
- Management capacity to execute the project.
- Details of the cane potential in the command area.
- Concept of the project and technology.
- Discussion in macro level about Plant configuration.
- Sizing of equipment & machinery.
- Detailed Technical specification of the Plant & Machineries.
- Preparing the Plant Layout with different option suit the management.
- Material balance of the Plant.
- Flow chart of the various processes during season & off-season operations.
- Project cost estimate and the budgetary offers received.
- Preparing the project schedule.
- Water management.
- Manpower Assessment and Training.
- Financial Analysis.
- Recommendation.
- Consultant Profile.
- Drawings.
2. Site Selection:
Area required for the proposed and future expansion.
Condition of Soils.
Strata, Vasthu Sasthra, Climatic Conditions.
Wind Directions, Proximity to Cane fields.
Approach roads, rails, power, water, telecommunication facilities & nearest power station.
3. Feasibility study for cane availability deals with the following:
Introduction
- Project Site Location
- Site Development
- Agriculture
- Sugarcane
- Area of Operation
- Present area under Sugar cane
- Varieties
- Productivity
- Irrigation
- Canal
- Dam/water reservoir
- IP Sets
- Soils
- Climatic Factors
- Solar Energy & Sugar Cane Productivity
- Energy Crop
- Geographical Location & Productivity of Sugar Cane
- Temperatures
- Wind Velocity
- Pan Evaporation
- Sunshine
- Rainfall – Totals & Distribution
- Relative Humidity
- Sugar Cane Development Programme
- Main objectives
- Plant Protection Measures
- Cost Reduction
- Conclusions
4. Project Management:
Approval of drawings.
Preparation of project Completion Schedule for supply, erection and commissioning.
Periodical review of the progress of equipment supplies.
Carrying out inspection of equipment at Supplier’s works.
Stage inspection of erection of equipment & machinery and guide the project staff.
Co–ordination of the commissioning of the plant.
Trouble shooting till performance guarantee.
To assist the management staff to achieve the guaranteed performance.
5. Feasibility study of existing sugar plant for expansion & modernization:
To study the whole plant & machinery with respect last 5 years performance report.
To prepare detailed specification of each & every equipment section wise.
To evaluate the capacity of each equipment & machinery.
To short list the equipments to be retained.
To prepare the list of latest & modern equipments to be added to suit the capacity.
Refurbishment of existing machinery for the best performance.
Preparation of Equipment sizing.
Preparation of Equipment specifications.
Preparation of Equipment Layout.
Discussion with client about the philosophy of equipment.
Preparation of tender documents for floating enquiries for the supply of equipment.
Selection of vendors.
Selection of contractors for erection & commissioning.
Evaluation of technical & commercial bid of the Vendors.
Preparation of specification for the Erection Contractors.
Co-ordination with civil architects / civil contractors.
6. Engineering Services:
Discussion with client about selection of technology for the Sugar and other downstream project.
Preparation of factory layout.
Preparation of process flow diagram.
Preparation of Steam Balance.
Preparation of Power Balance.
Preparation of details for TG set and Boilers.
Preparation of Cold Water Cycle.
Preparation of Condensate cycle.
Preparation of Equipment sizing.
Preparation of Equipment specifications.
Preparation of Equipment Layout.
Discussion with client about the philosophy of equipment.
Preparation of tender documents for floating enquiries for the supply of equipment.
Selection of vendors.
Selection of contractors for erection & commissioning.
Evaluation of technical & commercial bid of the Vendors.
Preparation of specification for the Erection Contractors.
Co-ordination with civil architects / civil contractors.
Assisting in obtaining clearance from various statutory authorities.
To guide the management for recruitment of workmen & senior level staff.
7. Feasibility study of existing sick sugar plant and rehabilitation of the plant:
To study the whole plant & machinery with respect to last 5 years performance report.
To prepare detailed history of each & every equipment section wise.
To evaluate the capacity of each equipment & machinery.
Rehabilitation of equipment & machinery.
Optimization of capacity of each equipment.
To fix up the performance parameter of each equipment.
8. Operation & maintenance procedure of equipment & machinery:
To prepare the procedure of operation of equipment & machinery for the best performance & productivity.
To prepare the preventive maintenance schedule & procedure and their implementation to reduce the down time.
In plant training for the operator & Engineers.